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Products / Belt cleaning systems

BELT CLEANING SYSTEMS

Belt cleaning systems

Cleaner supply, installation and maintenance. Primary, secondary and tertiary cleaning, return ploughs and replacement parts.

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Yellow Super XHD primary cleaner installed in the head chute.
Yellow Super XHD primary cleaner installed in the head chute.

CLEANING AND PRODUCT RECOVERY

Keep recovered product in the process.

Ideally a cleaner should remove material into the head chute without damaging the belt. Correct selection, mounting coordinates, tip or blade contact and routine servicing all matter.

Choose a cleaner Identify replacement parts Arrange a site assessment

CLEANER RANGE

Primary cleaners

Identify the construction as well as the cleaning position.

Secondary and tertiary cleaners

Cleaner construction, belt direction, splice passage and service access are part of the selection.

Return ploughs

CLEANING PERFORMANCE

Carryback-removal percentages

Carryback is the material still adhering to the belt after normal discharge. These figures apply to that residue, not the full conveyor tonnage.

View indicative removal by cleaning stage
Indicative carryback removal
Cleaning arrangement Removal guide What the figure covers
Polyurethane primary 50–70% typical Initial carryback remaining after discharge. A general polyurethane benchmark, not a Super XHD rating.
Primary + secondary Can exceed 90% Total removal across both cleaning stages; not another 90% added to the primary result.
Primary + additional secondary / tertiary Up to 90–95% Cumulative removal for a staged system, not a separate tertiary-only efficiency.
Individual tungsten-tip cleaners No universal % Assess the complete cleaner arrangement. Stage benchmarks are not individual cleaner ratings.
Spray / wash systems Application-specific No universal removal percentage applies to every installation.
Return ploughs Not comparable Remove loose material from the inner belt face, rather than the same carryback layer.

Use a consistent baseline and compare residue under equivalent operating conditions. These are indicative benchmarks, not guaranteed Superior performance ratings.

Primary Head Cleaner installation in a head chute.
Primary Head Cleaner installation; removed material falls back into the process.

SUPERIOR CONVEYOR TECHNICIANS

Installation and servicing

Check the belt, splice, mounting coordinates, tip retention and support condition. Record the settings, work completed and next inspection requirements.

Installation and maintenance

CLEANER SUPPLY & SITE SUPPORT

Send the installation details

Include the conveyor, belt and existing cleaner details, together with photos or a drawing.